From Factory to Site – What Designers Should Know About Material Wastage, Warping & Core Gaps

Designers often spend weeks finalizing finishes, only to face execution nightmares at the factory. The culprit? Poor core materials.

The Hidden Problems

• Warping in large ply sheets causes CNC misalignment

• Core gaps lead to chipping or breaking near edges

• Low-density MDF results in weak screw-holding

• Inconsistent thickness affects laminate application

These issues don’t show up on site — they originate from the factory.

Why Calibrated Materials Matter

Khidki’s calibrated plywood and HDHMR boards are machine-leveled for exact thickness. That means:

• Faster CNC processing

• Cleaner edge-banding

• Minimal post-lamination issues

• Reduced wastage

Recommended Products

• Gold Plus BWP Calibrated Plywood – for premium wet zones

• Silver Plus MR Calibrated Ply – for budget interiors

• Kasawud HDHWR 850 Density Board – best for CNC patterns

Final Thought

Materials aren’t just what you see — they’re what make or break your final fit-out. Avoid costly rework by choosing calibrated, zero-core-gap boards from the start.

Shop Khidki calibrated materials on www.khidkihomes.com or call 8130281457 for faster deliveries.